Hardness Tester for HVD, HBD, Plastic & Carbon Testing
The electronically controlled load application and the load range of 9.8 N to 2450 N (1 kgf to 250 kgf) fully covers the entire Rockwell range by a single device. In addition, plastic tests, carbon tests as well as Vickers and Brinell tests in-depth can be performed. This flexibility, combined with ease of operation, makes DuraJet G5 the device of choice where previously multiple devices were used in various configurations.
The work piece is clamped with the high-precision nose cone. It can be replaced individually or removed for measurements without clamping. The integrated LED lighting provides good visibility of the test specimen, even in difficult lighting conditions. The test unit can be moved vertically by pressing a button (0 - 260 mm).
Working space lighting
A LED integrated into the nose cone illuminates the working space around the measuring point, which allows the precise placement of test points even in difficult lighting conditions. The LED is absolutely glare-free and can be continuously dimmed.
Fully automatic test cycles
The measurement starts automatically after clamping the work piece. The release is automatically triggered once the measurement is complete and the path can be adjusted. This is a tremendous time saver in series tests and facilitates the handling of heavy components in conjunction with the optional foot switch.
Test anvil with device adapter
The solid test anvil features four M6 mounting points for larger accessories such as cross-slides in addition to a 25 mm fit bore for the centred mounting of standard accessories such as various prisms and plane tables. This also allows for the simple fixing of customer specific devices without handling the hardness tester.
Interfaces
Capacitive touch screen
The capacitive touch display provides for the clear representation of test parameters and can be used with most gloves. Robust and ergonomic buttons for the most important functions are additionally integrated in the control unit to facilitate the operation in harsh working environments.
Auto start on touching the work piece
Only a single button is needed to clamp and test the work piece. The measurement starts immediately after clamping of the work piece; it is released immediately after the measurement (by the preset degree). This is especially important in serial testing as it results in huge time savings.
The control panel has two USB ports (one on the front) for data backup on USB sticks, for printing reports or for connecting a bar code scanner. RJ45 allows for the connection of the DuraJet to a network. Test data and reports can therefore be saved on a network drive.
Rockwell
According to ISO 6508, ASTM E18
| HRA | HRL | HR 15-T | HR 15-Y |
| HRB | HRM | HR 30-T | HR 30-Y |
| HRC | HRP | HR 45-T | HR 45-Y |
| HRD | HRR | HR 15-W | HRX |
| HRE | HRS | HR 30-W | HRY |
| HRF | HRV | HR 45-W | HRZ |
| HRG | HR 15-N | HR 15-X | HR 2/10 |
| HRH | HR 30-N | HR 30-X | HR 2/20 |
| HRK | HR 45-N | HR 45-X | HR2/120 |
Carbon testing
According to DIN 51917
| 2.5/7 | 5/7 | 5/15 | 5/20 |
| 5/40 | 5/60 | 5/100 | 5/150 |
| 10/20 | 10/40 | 10/60 | 10/100 |
| 10/150 |
Plastic testing
According to EN ISO 2039
| 49.03 N | 132.9 N | 357.9 N | 961 N |
HVD, HBD
Depth measurement (non-standard)
| HVT 5 bis HVT 100 |
| HBT 1/5 bis 2,5/187,5, HBT 5/250 |
| Standard | Optional | |
|---|---|---|
| 7”capacitive colour display (can be operated with gloves) | • | |
| Load range 9.8 - 2450 N (1 kgf -250 kgf) - electronically controlled | • | |
| Machine control with integrated PLC | • | |
| Motor-driven height control of test unit | • | |
| Working space lighting (integrated in nose cone, dimmable) | • | |
| Template function | • | |
| Network interface RJ45 | • | |
| Export data via serial port (USB-RS232 adapter required) | • | |
| USB interface | 2x | |
| Test report in PDF format | • | |
| Fast Mode | • | |
| Test data management | • | |
| Rockwell, Rockwell Superficial (EN ISO 6508, ASTM E-18) | • | |
| Plastic testing (EN ISO 2039) | • | |
| Carbon testing (DIN 51917) | • | |
| HVD, HBD (not standardised) | • | |
| Testing clamped / unclamped | • | |
| Large test anvil 600 x 390 mm | • | |
| Jominy module | • | |
| Hardware interface (for activation by foot switch or system controller) | • |
Functional dimensions:
| Nose cone support diameter (standard) | Ø 15 mm |
| Nose cone bore (standard) | Ø 8 mm |
| Test anvil support | Ø 25 |
| Max. test height | 260 mm |
| Throat depth | 175 mm |
| Maximum workpiece weight | 100 kg |
| Resolution of load measurement | 24 bit |
| Resolution of depth measurement | 0,02 µm |
Machine data:
| Dimensions W x H x L | 300 x 740 x 565 mm |
| Weight of base unit | 110 kg |
| Protection category EN60529 | IP20 |
| Power consumption (max. / standby) | 120 W/35 W |
| Main fuse rating (110 / 230V) | T 6,3 A |
| Ambient temperature | 5-40 °C |
| Humidity | up to 90 % (without condensation) |
