Hardness Tester for HVD, HBD, Plastic & Carbon Testing

The electronically controlled load application and the load range of 9.8 N to 2450 N (1 kgf to 250 kgf) fully covers the entire Rockwell range by a single device. In addition, plastic tests, carbon tests as well as Vickers and Brinell tests in-depth can be performed. This flexibility, combined with ease of operation, makes DuraJet G5 the device of choice where previously multiple devices were used in various configurations.

fully automatic hardness tester

The work piece is clamped with the high-precision nose cone. It can be replaced individually or removed for measurements without clamping. The integrated LED lighting provides good visibility of the test specimen, even in difficult lighting conditions. The test unit can be moved vertically by pressing a button (0 - 260 mm).

Working space lighting
A LED integrated into the nose cone illuminates the working space around the measuring point, which allows the precise placement of test points even in difficult lighting conditions. The LED is absolutely glare-free and can be continuously dimmed.

Fully automatic test cycles
The measurement starts automatically after clamping the work piece. The release is automatically triggered once the measurement is complete and the path can be adjusted. This is a tremendous time saver in series tests and facilitates the handling of heavy components in conjunction with the optional foot switch.

Working space lighting

Test anvil with device adapter

The solid test anvil features four M6 mounting points for larger accessories such as cross-slides in addition to a 25 mm fit bore for the centred mounting of standard accessories such as various prisms and plane tables. This also allows for the simple fixing of customer specific devices without handling the hardness tester.

Interfaces

Capacitive touch screen
The capacitive touch display provides for the clear representation of test parameters and can be used with most gloves. Robust and ergonomic buttons for the most important functions are additionally integrated in the control unit to facilitate the operation in harsh working environments.

Auto start on touching the work piece
Only a single button is needed to clamp and test the work piece. The measurement starts immediately after clamping of the work piece; it is released immediately after the measurement (by the preset degree). This is especially important in serial testing as it results in huge time savings.

The control panel has two USB ports (one on the front) for data backup on USB sticks, for printing reports or for connecting a bar code scanner. RJ45 allows for the connection of the DuraJet to a network. Test data and reports can therefore be saved on a network drive.

Capacitive touch screen

Rockwell

According to ISO 6508, ASTM E18

HRA HRL HR 15-T HR 15-Y
HRB HRM HR 30-T HR 30-Y
HRC HRP HR 45-T HR 45-Y
HRD HRR HR 15-W HRX
HRE HRS HR 30-W HRY
HRF HRV HR 45-W HRZ
HRG HR 15-N HR 15-X HR 2/10
HRH HR 30-N HR 30-X HR 2/20
HRK HR 45-N HR 45-X HR2/120

Carbon testing

According to DIN 51917

2.5/7 5/7 5/15 5/20
5/40 5/60 5/100 5/150
10/20 10/40 10/60 10/100
10/150

Plastic testing

According to EN ISO 2039

49.03 N 132.9 N 357.9 N 961 N

HVD, HBD

Depth measurement (non-standard)

HVT 5 bis HVT 100
HBT 1/5 bis 2,5/187,5, HBT 5/250
Standard Optional
7”capacitive colour display (can be operated with gloves)
Load range 9.8 - 2450 N (1 kgf -250 kgf) - electronically controlled
Machine control with integrated PLC
Motor-driven height control of test unit
Working space lighting (integrated in nose cone, dimmable)
Template function
Network interface RJ45
Export data via serial port (USB-RS232 adapter required)
USB interface 2x
Test report in PDF format
Fast Mode
Test data management
Rockwell, Rockwell Superficial (EN ISO 6508, ASTM E-18)
Plastic testing (EN ISO 2039)
Carbon testing (DIN 51917)
HVD, HBD (not standardised)
Testing clamped / unclamped
Large test anvil 600 x 390 mm
Jominy module
Hardware interface (for activation by foot switch or system controller)

Functional dimensions:

Nose cone support diameter (standard) Ø 15 mm
Nose cone bore (standard) Ø 8 mm
Test anvil support Ø 25
Max. test height 260 mm
Throat depth 175 mm
Maximum workpiece weight 100 kg
Resolution of load measurement 24 bit
Resolution of depth measurement 0,02 µm

Machine data:

Dimensions W x H x L 300 x 740 x 565 mm
Weight of base unit 110 kg
Protection category EN60529 IP20
Power consumption (max. / standby) 120 W/35 W
Main fuse rating (110 / 230V) T 6,3 A
Ambient temperature 5-40 °C
Humidity up to 90 % (without condensation)

DuraJet Brochure