Large, Heavy Duty Abrasive Cutting Machine

large metallographic cutting machine

servocut 501aa closeup

Extra large cutting chamber with optional movable X-bed

The Servocut has X-Y-Z triple axes cutting capability:

  • Z-axis Chop cutting: The specimen is clamped and the cut-off wheel approaches the specimen.
  • Y-axis Table-feed cutting: Feeding the clamped specimen into a rotating cut-off wheel using the T-slotted feed table.
  • X-axis Parallel Cutting (optional): Parallel serial sectioning in the x-axis with optional movable x-bed.
  • A standard 80 mm diameter outlet for fume extraction is at the back of the hood.

Cutting of Rock Thin Sections

An optional integrated vacuum pump allows cutting of not only large rock samples, but also slide mounted sections.

Kemet offer a range of vacuum fixtures which give the Servocut potential for cutting either multiple standard slide mounted specimens, or custom vacuum fixtures for special slide sizes up to 150mm x 100mm.

All of our cutting machines can be modified to provide cutting requirements on most materials. Custom slide mounts available on request.


cutting mounts

Cutting Methods

Chop cutting ( Z-axis ) and Table feed cutting ( Y-axis ) combined with pulse cutting in automatic models is standard.

Optional Cutting Methods:

Diagonal Cut - for increased cutting capacity.
Step Cut - for extra hard materials
Segment Cut - for difficult workpieces

SERVOCUT 502 automatic models have advanced techniques and software with programmable HMI touch screen controls increasing the productivity, sample consistency and operator comfort.

Multi-Slice Cutting:

The optional automatic x-table allows programmable plane parallel sectioning. Slices of equal thickness with number of slices as well as programming slices of different thickness is possible

Cutting Parameters:

The preselection of the cutting force level as well as the setting of cutting feed rate (0,02-5mm/sec) is possible from the touch screen LCD. The feed rate is automatically adjusted, if needed reduced, resulting in perfect cuts and eliminating sample and machine damage. Pulse cutting mode is a standard feature in all automatic models for cutting extra hard specimens. Optional speed regulating unit is available to adjust the cut-off wheel speed between 600-2400 rpm.

Programmable Return Positions

SERVOCUT 502 has 3 different stop modes: Stay at the end of cutting: Stops when the specimen has been cut through. Back to starting point: Stops when it has returned to its starting point. Back to reference point: Stops when the ultimate reset point in all axes has been reached.

Database

A library of 99 different cutting programs with related specimen name or number can be saved with all cutting parameters which can be recalled at anytime. Data with cutting consumables is also listed for easy selection.

Model SERVOCUT 502 SERVOCUT 502-AX
Chop Cutting, Z Axis Automatic Automatic
Table Feed Cutting, Y Axis Automatic Automatic
Parallel Cutting, X Axis - Standard
HMI Touch Screen, (inch) 7" 7"
Step;Segment;Diagonal Cut Optional Optional
Rapid Pulse Cutting Standard Standard
Smart Feed Control Standard Standard
Table Oscillating Cutting Standard Standard
Max. Wheel Diameter, (mm) Ø500 Ø500
Max. Cutting Capacity (mm) Ø180 Ø180
Max. Cutting Capacity, HxD (mm) 100 x 400 100 x 400
Y Axis Travel, (mm) 380 380
X Axis Travel, (mm) - 200
Z Axis Travel, (mm) 350 350
T-table dimension, mm (WxD) 764x608 (634+200)x608
T-Slot dimension, (mm) 12 12
Cutting Power kW (S1) 11 11
Variable Wheel Speed, rpm 600-2400 RPM 600-2400 RPM
Cutting Feedrate, (μm/s) 20-5000 20-5000
Size, WxDxH, (cm) 140x134x185 140x134x185
Weight, (kgs) 1100 1100
Cooling Unit, (lt) 135 135

Servocut 502 Abrasive Cutting catalogue

Cutting Accessories for Servocut Abrasive Cutting Machine

Quick Acting Clamping Vice Assembly Left (Stainless Steel)

Quick Acting Clamping
Vice Assembly Left
(Stainless Steel)

GR 0122 for SERVOCUT 502

Quick Acting Clamping Vice Assembly, Right (Stainless Steel)

Quick Acting Clamping
Vice Assembly, Right
(Stainless Steel)

GR 0121 for SERVOCUT 502

Vertical Clamping Device with clamping shoe

Vertical Clamping Device
with clamping shoe

15 02 for SERVOCUT 502

Height Block

Height Block

15 04 for SRC 501

Fume Condenser

Fume Condenser

GR 0124-01 for SERVOCUT 502

Flange Set with larger diameter

Flange Set with larger diameter

GR 0993 for SERVOCUT 502, Ø166 mm

Manual/Auto Table drive system with electromagnetic clutch (y-axis)(for MA and AA models)

Manual/Auto Table drive system with
electromagnetic clutch

GR 0126 for SERVOCUT 502

Low Feedrate Kit (y-axis), Feedrate range: 50 - 4.000 microns/sec

Low Feedrate Kit(y-axis)

GR 0930-00 for SERVOCUT 502

Low Feedrate Kit (z-axis) Feedrate range: 50 - 4.000 microns/sec

Low Feedrate Kit (z-axis)

GR 0940-00 for SERVOCUT 502

Laser allignment unit (for MA & AA models)(To be ordered simultaneously together with the machine order)

Laser allignment unit

GR 0125 for SERVOCUT 502

High precision positioning unit for Automatic X-Axis

High precision positioning unit
for Automatic X-Axis

GR 1211 for SRC 501

BANDCOOL Band Filter Unit

BANDCOOL Band Filter Unit

GR 0591 for SERVOCUT 502