Match Lapping Machine - KemTech SpheriMatch II
The KemTech SpheriMatch II provides an automated method to match lap two valve halves, or similar components, together: For example - matching the concave barrel of a hydraulic piston pump to its convex swash plate. These faces need a perfectly matching radius to maintain performance and minimise leakage. The SpheriMatch enables the removal of even deep scoring and final match lapping of bodies up to 300mm tall and ranging from 75mm up to 250mm diameter.
4 versions of the SpheriMatch II are available:SpheriMatch II:
- 250mm diameter chuck with variable speed
- Servo controlled sweep arm with programmable start finish points
- Cantilevered pressure weight system (as per existing machine)
- Dimensions: HxWxD (1022 x 862 550mm)
- 4.3” Unitronic HMI & PLC
- Product Code: 359005
- As SpheriMatch II but with:
- Abrasive stirrer
- WM FD114 Peristaltic Pump
- Product Code: 359006
- As SpheriMatch II but with Driven head
- Product Code: 359008
- As SpheriMatch II+ but with Driven head
- Product Code: 359007
With a fully programmable process timer, this versatile machine can match lap curved or flat surfaces, of the same or different materials, with variable rotation speeds up to 70 rpm and a range of sweep arm strokes and speeds to suit the components being lapped. Used in combination with Kemet’s diamond compounds and conventional aluminium oxide pastes, the Spherimatch is an essential tool for any hydraulic servicing centre. Kemet offer trials complete with a full test report showing process times and stages for each pair of parts.
Before lapping valve with KemTech SpheriMatch II
After lapping valve with KemTech SpheriMatch II
Samples are evaluated free-of-charge & reports are issued covering all aspects of the process & the likely consumable costs involved.
We provide a complete technical support programme as part of our package. Our team of technical experts are always on hand to offer advice and assistance.
With over 85 years of expertise, our experienced in-house technical support team can help you with your processes.