Cutter Mark removal and Flat Surface Polishing

The XEBEC Brush™ uses abrasive ceramic fiber material instead of abrasive grain. One single bristle consists of 500 -1,000 ceramic fibers that works as cutting edges, providing excellent cutting ability.

The XEBEC ceramic fiber has 3 features that enable CNC deburring & polishing:

  • Overwhelming Grinding Power
    • Uniquely developed ceramic fibers are the abrasives and its fiber content ratio is over 80%. Cutting edges that are made up from the tip of each fiber bristle create overwhelming grinding power. Has 60 times higher grinding power compared with nylon brushes and steadily removes burrs.
  • Consistent Cutting Performance
    • Due to the structure of XEBEC ceramic fiber, new cutting edges are always exposed. The brush maintains consistent cutting performance to the end, enabling CNC deburring and polishing,
  • No Deformation
    • Maintains its straight shape and does not spread out like a toothbrush even after repeated use. Thus, it is ideal for CNC deburring and polishing in mass production line.

cutter mark removal and flat surface polishing

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XEBEC Brush™ Surface End Type

Ideal for cutter mark removal and polishing sealed surface

Applicable Equipment

The tool can be used with rotary tools and equipments that can control the rotational speed.

cutter mark removal applicable equipment

Brush (Color) Product code Brush diameter
(mm)
Shank diameter
(Dc) (mm)
Bristle length (l)
(mm)
Overall length (L) (mm) Recommended rotational speed
(min-1)
Maximum rotational speed
(min-1)
A13 (Pink) A13-EB01S 1 3 15 52 7000-12000 15000
A13-EB015S 1.5 3 15 52 7000-12000 15000
A13-EB02S 2 3 15 52 7000-12000 15000
A13-EB025S 2.5 3 15 52 7000-12000 15000
A13-EB03M 3 3 30 67 4000 6000
All (Red) A11-EB01S 1 3 15 52 7000-12000 15000
A11-EB015S 1.5 3 15 52 7000-12000 15000
A11-EB02S 2 3 15 52 7000-12000 15000
A11-EB025S 2.5 3 15 52 7000-12000 15000
A11-EB06M 5 20 20 57 7000 12000
A21 (White) A21-EB06M 5 3 20 57 7000 12000
A32 (Blue) A32-EB06M 5 3 20 57 7000 12000

* The Brush size is approximate as the tip expands by rotating.

Precautions for Use For manual operation, do not exceed the maximum load of 2N. The Brush will break off when:

  • being used beyond the maximum rotational speed
  • being used beyond the maximum load
  • being used with a pneumatic tool

Target burr size
Burr root thickness of 0.1mm or less (Burrs are easily bent with a fingernail)

target burr size

surface end type sizes eb06m

surface end type sizes

Case Study: Precision / Deburring smaller holes

Material: Aluminum Alloy
Pre-Processing: Drilling process
Description: Ø0.3mm Drilling process

Tool Used: A13-EB03M (XEBEC Cutting Fiber) 
Revolution: 1500min-1
Feed: 1200mm/min
Depth of Cut : 1.0mm

Before Deburring smaller holes

before deburring smaller holes

After Deburring smaller holes

after deburring smaller holes