FinnSonic Optima - Ultrasonic Cleaner System for Industrial Applications
Advanced Modular Ultrasonic Cleaning Solutions for Larger Components and High-Volume Batch Processing
The FinnSonic Optima ultrasonic cleaner represents the pinnacle of industrial component cleaning technology, offering unmatched flexibility and customisation to meet the most demanding cleanliness requirements across manufacturing sectors. Whether you're cleaning precision aerospace components, automotive parts, medical instruments, or heavy industrial machinery, the Optima's modular configuration ensures an optimal ultrasonic cleaning solution tailored to your specific contamination challenges, production volumes, and quality standards.
Operator safety and ergonomics are at the core of every FinnSonic Optima design. Our engineering team has developed these industrial ultrasonic cleaners with the end-user in mind, implementing comprehensive safety features including interlocked lids, emergency stop systems, and automatic temperature monitoring. The ergonomic design minimises operator fatigue during daily operation, with accessible controls, optimised basket handling heights, and clear visibility of all processing stages. This operator-centric approach not only enhances workplace safety but also improves productivity and reduces training time for new personnel.
Built for the long haul, FinnSonic Optima systems deliver exceptional durability and reliability through service-friendly, heavy-duty construction using premium stainless steel and corrosion-resistant materials. The robust technology platform features industrial-grade ultrasonic transducers, high-quality pumps and heaters, and reinforced tank construction that withstands continuous operation in demanding manufacturing environments. This focus on engineering excellence ensures your ultrasonic cleaning equipment maintains consistent performance with minimal downtime, protecting your investment and delivering a superior total cost of ownership over an extended operational lifespan of 15+ years.
Modern manufacturing demands intelligent automation, and FinnSonic Optima delivers with fully automatic production lines featuring intuitive PLC control systems that streamline your cleaning processes. The user-friendly touchscreen interface allows operators to easily programme complex multi-stage cleaning cycles, monitor real-time process parameters, and access comprehensive batch documentation for quality assurance. Advanced remote diagnostic capabilities enable our technical support team to provide rapid troubleshooting and preventive maintenance support, minimising unplanned downtime and ensuring your ultrasonic cleaning operations run smoothly with complete peace of mind.
In today's environmentally conscious manufacturing landscape, the FinnSonic Optima provides a comprehensive range of eco-friendly options designed to improve process efficiency while minimising environmental impact. Energy-efficient heating systems, intelligent bath management with automatic dosing and filtration, water recycling through cascade rinsing, and optimised ultrasonic power delivery all contribute to reduced operating costs and lower carbon footprint. These sustainable cleaning solutions help your facility meet environmental compliance requirements, reduce waste disposal costs, and support your corporate sustainability goals without compromising cleaning performance or productivity.
Treatment tank modules with
- Ultrasonic
- Jet
- SonicJet
- Rinsing
- Spray
- Hot air drying
- Vacuum drying
- Widest range of options including
- Basket dunking
- Basket rotation
Tank sizes
- 150 l - up to in excess of 10 m3
Load weights
- 35 kg up toin excess of 10 tons
Ultrasonic agitation
- 1,2 kW up to in excess of 30 kW’s
- 20, 30 and 40 kHz frequencies available
Material handling and process automation options
- Easy lift, pneumatic assisted basket handling of up to 50 kg capacity
- Chain hoist assisted basket handling 50 - 1000 kg
- Load platforms for automatic tank specific lifting / dunking from 40 - 1000 kg
- Fully automatic material handling and process control with multibasket operation
- 100, 200, 400, 1000 kg
- Custom versions
- Protected by a safety fence or fully encapsulated
- Conveyor systems
Bath maintenance options, for example
- Storage tanks
- Particle filtration
- Oil separation
- Automatic filling and dosing
Basket dimensions
- From 400 x 300 x h300 mm to custom sizes
- Long models with a basket length of several meters
Samples are evaluated free-of-charge & ultrasonic cleaner reports are issued covering all aspects of the process & the likely consumable costs involved.
We provide a complete technical support programme as part of our package. Our ultrasonic cleaning technical team are always on hand to offer advice and assistance.
With over 85 years of expertise, our experienced in-house technical support team can help you with your processes.
Modular Cleaning System Options
Air bubble agitation
Increases the efficiency of immersion rinsing. Compressed air R1/4, Solenoid and trim valve behind the service door, Air consumption approx 50 NL/min.
Basket dunking 100 kg
Basket dunking during treatment. Requires compressed air maintenance unit
Rim lip ventilation channels
Ventilates partly the steam emission when lid is open. 2 x Ø63 mm at the back side/ tank.
Safety thermostat
Stops all machine functions in case liquid temperature rises above preset value (set point = flash point - 15°C). Obligatory when using liquids with a flash point
Jet turbulation 200 l min
A pump sucks liquid through a strainer and sprays it back through spray pipes on the sidewalls of the tank. The pump is behind the tank unit on a separate pump platform. Spray under immersion cannot be used simultaneously with ultrasonic treatment. Centrifugal pump Grundfos CM 10-2, 3-phase, 50 – 200 l/min, 2 bar, Seal AQQK. SonicJet control system for alternating operation of ultrasonic and jet. Always required when US and JET are installed in same tank. SonicJet is a great cleaning method for components with internal holes and cavities, as it combines the benefits of ultrasonics and jet in one stage.
Heated storage tank WS120
Increases bath volume, surface skimming of treatment tank (Closed loop circulation: treatment tank, overflow, storage tank, pump*, treatment tank). *Requires a suitable closed loop circulation module with pump. Non aggressive aqueous liquid. Choose suitable detergent for oil Separation.
Storage tank
Removes surface oil from storage tank with a suction device. Pump skimmer is equipped with a slow revolving diaphragm pump, which gently transfers the liquid to the separator, so that tramp oil is not mixed into the fluid. Free oil is separated from the liquid and collected in a 2,5 l container, the liquid is recirculated to the bath. Pump capacity 25 l/hour.
Auto purge
Automatic refreshing of rinse water: at start of each treatment cycle new water is added to the tank by opening a solenoid valve for a set time. Excess water exits through the overflow weir.
Automatic refilling
Automatic tap water refilling during operation. Level switches monitor the liquid level and consequently open and close a solenoid valve. Redundant safety level switch for over filling protection.
Automatic detergent dosing
Automatic dosing of detergent during automatic refilling. Dosatron water pressure operated dosing pump.
Cascade equipment
Gravity based counter flow of liquid from latter tank to previous tank
Drain pump
Pumping of drain water. Pump is mounted on a platform behind the line. Pump inlet is connected to the line drain connection.
Hot air dryers
Drying by circulating hot air. Hot air exhaust to chamber through adjustable louvred openings on bottom and front of the convection chamber
PTM 50 Easy Lift
Assists the operator to transport basket between stages. Vertical movement is assisted by pneumatic cylinder. Horizontal movement is by sliding the sledge on the rail.
Automatic transporter
MBT multi basket transporter handles several baskets simultaneously. Operator places basket to the transporter loading station. Transporter starts automatically based on inductive sensor. The basket is transferred through the wash process to a separate unloading station.
