Why Choose Kemet Cleaning Systems?

Kemet International Ltd are a company leading the way in surface finishing including lapping and polishing of many types of precision parts.

Surface Finishing also embodies cleaning as the final or intermediate stage of the process.

With the increased requirements for more effective environmentally cleaning of precision parts, Kemet has expanded its cleaning Division.

Our New enlarged cleaning Development section can process parts such as Mould Tools, Mechanical Seals and similar precision production parts.

With Kemet’s 65 years experience in process development and customer support, we have the knowledge to provide a complete cleaning process package.

We can provide test facilities and demonstrations for customers’ components together with reports and recommendations to ensure that you have the right package.

As well as Cleaners, our range includes Rinsers, Dryers, Filtration, Oil Separators, Consumables, Platforms and Automation. The Ultrasonic Cleaners are designed to be modular to give flexibility, from a single cleaner to a fully automated system.

If however, you require a small quality ultrasonic cleaner, we can fulfil your requirement with the same professional service on which Kemet has built its reputation.

Kemet offer different types of cleaning system to suit your needs:-

Injection Mould Cleaning

These cleaners are aimed at Mould cleaning, Extrusion, Die Casting and Press Tools ranging in size from 30 to 3000 Litres.

Industrial Ultrasonic Cleaning

The Kemet BT range of industrial cleaners range from 200 litres, 400 Litres , 600 litres and 650 Litre tanks.

Semi Industrial Ultrasonic Cleaning

The semi industrial (Si series) of ultrasonic cleaners are more robust ultrasonic cleaners, ranging in size from 25 Litres to 160 Litres.

Laboratory Ultrasonic Cleaning

These are used with flat lapping / polishing machines and our Metallographic range of products and are ideal for cleaning precision parts. Typical industries which would use these ultrasonic cleaners include:-

• Laboratories
• Optics
• Dental
• Healthcare
• Printing industry
• Watch making
• Jewellery
• Precision Mechanics

The Laboratory range of Cleaners (L series) has tank volumes from 2.3 litres to 8 Litres.

For the complete range of range of mould cleaners, industrial cleaning systems, semi industrial cleaning systems, laboratory cleaners, automated transport systems and cleaning solutions, please visit our sister site at www.kemet-cleaning.co.uk

The Kemet MC range of Mould Cleaning systems can be used with Extrusion, Die-Casting and Press Tools to remove plastic and rubber residues.

Previously cleaning involved a manual process involving abrasives. Not only was this time consuming but abrasion could cause damage to precision edges, profiles and surfaces.

The Kemet ultrasonic Mould Cleaning systems use an aqueous process which "searches" the intricate areas of the tooling. Since no solvents are used, the process is better for personnel and the environment.

Short and simple wash process

• No manual labour required
• High level of cleanliness
• No abrasion of precise edges and surfaces
• No solvents used
• Suitable for all moulds – large and small
• User friendly process and machinery

We supply ultrasonic mould cleaners from 30 litres to 3000 litres.
Standard features include:-

• Totally stainless steel construction
• Thermal and noise insulation
• Low level protection
• Thermostat controlled heating
• Drain valve
• Water inlet valve
• Work support grills or bars
• Rim lip ventilation channels
• Protective guide rails
• Immersible transducer boxes

Full technical details on our range of ultrasonic mould cleaners can be downloaded here

The Kemet BT range is a unique possibility to customise the ultrasonic tank to your specific dimensions – with tank volumes up to 650 Litres. The ultrasonic power modules remove contamination effectively and cut time spent on cleaning. Some of the BT range are shown below:

• BT-120: 200 Litres and 1200W ultrasonic power
• BT-240: 250 Litres and 2400W ultrasonic power
• BT-360: 450 Litres and 3600W ultrasonic power
• BT-480: 600 Litres and 4800W ultrasonic power

All BT range come with the following features:

• All stainless steel construction
• Standard power modules for ultrasonics and heating
• Power booster for increased ultrasonic power
• Sweep for uniform cleaning effect
• Heat insulated tank
• Drain valve
• Plugged water inlet
• Level guard based on conductivity
• Overflow weir
• Guide rail Bottom grid
• Electric cabinet for wall mounting with 5m cable

Because of their modular design, many options are available, including:

• Rinse tank
• Air agitation to rinse tank
• Closed loop filtration

Full Technical specifications on the BT range of ultrasonic cleaners can be downloaded here.

The Kemet semi-industrial (Si models) ultrasonic cleaning tanks are constructed from stainless steel are designed for heavy duty operation. Cleaner tank volumes range from 25 litres (Si-40), 40 Litres (Si-40), 80 litres (Si-80), 120 Litres (Si-120) and 160 litres (Mi-160). All tanks have these characteristics:

• Powerful ultrasonics for good cleaning
• Thermostatically controlled indirect heating (heating panels in side walls)
• Floor sloping to drain valve
• Built-in ultrasonic generator
• Electronic controls with digital time / temperature display
• Level guard which cuts off heating and ultrasonics if there is insufficient liquid in the tank
• Double lid with thermal and acoustic insulation
• Overflow weir for oil skimming

Because of their modular design, many options are available. Some features are shown below:-

• Rinse tanks and dewatering tanks
• Closed loop filtration systems
• Storage tanks with oil separation
• Hot air dryers
• Air bubble agitation for rinse tanks

Full Technical details on semi-industrial range of ultrasonic cleaners can be downloaded here.

The bench mounted range of Kemet Laboratory cleaners (L model) include the L3 (2.7 litres) ultrasonic cleaner and the L8 (7.5 litres) ultrasonic cleaner. Both are made from stainless steel. The temperature and treatment times are easily adjusted with an electronic control panel. Typical cleaning times vary from 30 seconds to 5 minutes. The treatment time can be stored in the control panel and restarted.

The L3B (2.7 Litres) is a quality budget model with a mechanical timer.

Technical details on the Laboratory range of ultrasonic cleaners can be downloaded here.

The picture shows an Si-40 ultrasonic cleaning tank and Si-40dr hot air dryer (right) mounted on a stainless steel stand. This solvent free bench top cleaning system is just one example of the modular flexible range available.
The Si40dr dryer is constructed from stainless steel with thermal insulation, thermostatic temperature control (80C maximum), hot air re-circulating oven design and incorporates a safety thermostat.

Kemet offer a "SBT" automatic transport system for their ultrasonic cleaning tanks. The SBT transport system takes the basket through the stages and then back to the loading / unloading station. The system has all the advantages of bench top mounted ultrasonic cleaner tanks, but eliminating the labour time involved in moving components from one tank to the next. Characteristics include:

• Electronically driven vertical and horizontal movement
• Up to 8 stages of washing, rinsing and drying
• Adjustable temperatures and treatment times
• Maximum load of 10kg
• Dunking action
• Loading / Unloading station
• Advanced man machine interface
• Ergonomic floor standing construction
• Seven day timer

Kemet can also assist with larger system including Multi Tank and Fully Automated Systems. Please contact the sales desk for further details.

Kemet offer the finest in biodegradable cleaning fluids. These are specialist formulated concentrated detergents available in neutral, alkaline and acid types. The detergents work in two ways:-

• Reduces surface tension and intensifies ultrasonic cavitation
• Dissolves and binds the dirt which has been loosened by the ultrasonics.

Type A9 – General purpose, lightly alkaline detergent suitable for all metals. Available in 20kg containers

Type A – General purpose, alkaline detergent suitable for all steels. Available in 1, 5 and 25 Litre containers.

Type H14 – Strong Alkaline detergent suitable for mould cleaning – carbon removal and on steels, glass / ceramics. Available in 20Kg containers.

Type N – General purpose neutral detergent suitable for all materials including plastic. Available in 1 and 30 Litre containers.

Type I – Acidic detergent suitable for rust and oxide removal on all materials. Restores white ceramics. Available in 20 Kg.

M99 – Dewatering solutions which removes water moisture and protects. Available in 20Kg containers.

For further advice on which cleaning solution to use, contact the sales desk.

A cleaning and degreasing fluid with many of the performance characteristics of 1.1.1 Trichloroethane, but without the ozone depleting properties.

Effectiveness
CO-42 cuts through contamination such as lapping and polishing residue, grease, oils and general surface contamination.

Evaporation
CO-42 is relatively quick drying, but not so fast as to leave dried staining on the surfaces of products. The controlled wetting and evaporation properties of CO-42 make it extremely versatile and efficient.

Versatility
Able to act as an extremely efficient cleaning agent for all metals, most plastics, ceramics, glass and similar materials.

Kemet C70 is a solvent cleaning and degreasing fluid with all of the characteristics needed to remove grease, oil and residues from parts. It is supplied in a pressurised container complete with detachable extended spray tube for reaching into the most difficult areas.

Features

• Highly efficient degreasing solvent
• Very fast evaporation rate
• No staining
• Instantly removes lapping and polishing residue
• Cost effective
• Versatile and can be used on all metals, ceramics etc. (Always test small area first)
• Contains no ozone depleting substances

At our dedicated cleaning test centre in Maidstone, we have the latest demonstration and test facilities to develop cleaning processes tailor made to the customer's requirements. We are able to undertake free of charge cleaning trials using a large variety of ultrasonic cleaners.

For further details on our ultrasonic cleaning trials, please contact our Ultrasonic Cleaning Manager, Phil Butler, on 01622 755287 or download our Cleaning Questionnaire

For further details on our mould cleaning trials, please contact Phil Butler on 01622 755287 or download our Mould Cleaning Questionnaire.