Cleaning Steel Automotive Parts - Case Study

Ultrasonic cleaning is an effective and efficient method for cleaning steel automotive parts. It uses high-frequency sound waves to agitate a cleaning solution, creating tiny bubbles that penetrate every nook and cranny of the part being cleaned. The importance of ultrasonic cleaning for steel automotive parts cannot be overstated, as it provides a number of benefits.

  • It can clean complex steel parts that are difficult to clean using traditional methods, such as wire brushes or solvents. This means that parts can be cleaned more quickly and with less effort, saving time and reducing labor costs.
  • Ultrasonic cleaning is a gentle method of cleaning that does not damage the steel parts being cleaned. The process uses a mild cleaning solution that is safe for the environment, and it does not use harsh chemicals or solvents that can corrode or damage the metal. This means that ultrasonic cleaning can extend the life of steel automotive parts and help prevent corrosion, which can ultimately save money in the long run.
  • It is a precise method of cleaning that can remove even the smallest particles of dirt, grease, or oil. This is particularly important for steel parts that are used in automotive applications, as even the smallest particles can cause problems in the engine or transmission. Ultrasonic cleaning can help ensure that steel parts are thoroughly cleaned and free of any debris that could cause damage or failure.

Customers Criteria: Free from all contamination
Material: Steel
Component: Automotive part
Contamination prior to cleaning: Oxidation
Total number off: 1
Number off per run: 1

Ultrasonic Cleaner Cleaning Fluid Temperature(s) Concentration
Kemet 12 Solvit 4 70°C 5%
Kemet 12 DI water 50°C 100%
Versa 120 Dry N/A 70°C N/A

Process for cleaning pump parts:

The component was inserted into the receptacle and immersed in the reservoir for an initial period of 10 minutes. Following this, the piece underwent a thorough rinsing and inspection, revealing that the acidic solution was gradually disintegrating the corrosion. However, progress was slow. Subsequently, the component was subjected to an uninterrupted soaking in the tank, without any ultrasonic agitation, for a duration of 48 hours. Upon completion of this interval, the part underwent an additional round of rinsing and inspection. The results demonstrated that the cleansing agent, Solvit 4, was effective in eliminating nearly all traces of contamination, confirming its chemical efficacy. Nonetheless, the method displayed limited swiftness. It should be noted that the maximum recommended concentration of Solvit 4 is 10%.

Before cleaning automotive part

before cleaning steel automotive parts

After cleaning automotive part

after cleaning steel automotive parts

kemet ISO 9001

BSI number Q05919

Over 85 years of service to industry

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